How does in-mold welding meet the precision requirements of high-end electronic products?
Release Time : 2025-03-13
In-mold welding is a technology that performs welding inside the mold. It achieves efficient and precise welding processing by simplifying the manufacturing process and process, and is very suitable for meeting the precision requirements of high-end electronic products.
1. High-precision positioning and welding
Positioning accuracy: In the positioning stage, in-mold welding accurately fixes the parts to be connected through the mold's slot or guide structure to ensure that the butt surface error is less than 0.1 mm. This high-precision positioning technology provides a solid foundation for the subsequent welding process and ensures the accuracy and consistency of welding.
Welding accuracy: The in-mold welding system integrates high-performance lasers and intelligent control systems, which can achieve simultaneous processing of multiple stations or synchronous welding of two holes (or multiple holes) in one mold. This high-precision welding method not only improves production efficiency, but also ensures the consistency and stability of welding quality.
2. Efficient and stable welding process
Welding efficiency: The in-mold welding system can complete the welding process within milliseconds, greatly improving production efficiency. At the same time, since the welding process is carried out inside the mold, the cumbersome operation of traditional multi-step processes is eliminated, and the cost investment of secondary operations is avoided.
Stability: The in-mold welding system has the characteristics of high stability, high yield and low energy consumption. Its stable welding quality ensures the dimensional accuracy and consistency of the product, which is very suitable for the use of high-speed punching machines. In addition, the non-contact welding method also improves the degree of automation, ensuring safety and reliability.
3. Customized welding solutions
Multi-focus welding head: The in-mold welding system provides in-mold welding technology with multiple welding heads. The number of welds, weld arrangement and point spacing can be customized according to customer needs. This customized solution can meet the different requirements of different high-end electronic products for welding position and quantity.
Flexible welding head design: The welding head can be customized according to customer needs. The external structure size can be adapted to various stamping dies. This flexibility enables in-mold welding to be widely used in electronic products of various shapes and sizes.
4. Wide range of application fields
In-mold welding technology is widely used in the laser welding of in-mold stamping parts of mobile phone accessories such as connectors, mobile phone shrapnel, heat sinks, camera modules, fingerprint modules, and 3C precision small parts. These fields have extremely high requirements for product precision and quality. In-mold welding technology successfully meets these requirements with its advantages of high precision, high efficiency and high stability.
In summary, in-mold welding successfully meets the precision requirements of high-end electronic products through its advantages in high-precision positioning and welding, efficient and stable welding process, customized welding solutions and a wide range of application fields.
1. High-precision positioning and welding
Positioning accuracy: In the positioning stage, in-mold welding accurately fixes the parts to be connected through the mold's slot or guide structure to ensure that the butt surface error is less than 0.1 mm. This high-precision positioning technology provides a solid foundation for the subsequent welding process and ensures the accuracy and consistency of welding.
Welding accuracy: The in-mold welding system integrates high-performance lasers and intelligent control systems, which can achieve simultaneous processing of multiple stations or synchronous welding of two holes (or multiple holes) in one mold. This high-precision welding method not only improves production efficiency, but also ensures the consistency and stability of welding quality.
2. Efficient and stable welding process
Welding efficiency: The in-mold welding system can complete the welding process within milliseconds, greatly improving production efficiency. At the same time, since the welding process is carried out inside the mold, the cumbersome operation of traditional multi-step processes is eliminated, and the cost investment of secondary operations is avoided.
Stability: The in-mold welding system has the characteristics of high stability, high yield and low energy consumption. Its stable welding quality ensures the dimensional accuracy and consistency of the product, which is very suitable for the use of high-speed punching machines. In addition, the non-contact welding method also improves the degree of automation, ensuring safety and reliability.
3. Customized welding solutions
Multi-focus welding head: The in-mold welding system provides in-mold welding technology with multiple welding heads. The number of welds, weld arrangement and point spacing can be customized according to customer needs. This customized solution can meet the different requirements of different high-end electronic products for welding position and quantity.
Flexible welding head design: The welding head can be customized according to customer needs. The external structure size can be adapted to various stamping dies. This flexibility enables in-mold welding to be widely used in electronic products of various shapes and sizes.
4. Wide range of application fields
In-mold welding technology is widely used in the laser welding of in-mold stamping parts of mobile phone accessories such as connectors, mobile phone shrapnel, heat sinks, camera modules, fingerprint modules, and 3C precision small parts. These fields have extremely high requirements for product precision and quality. In-mold welding technology successfully meets these requirements with its advantages of high precision, high efficiency and high stability.
In summary, in-mold welding successfully meets the precision requirements of high-end electronic products through its advantages in high-precision positioning and welding, efficient and stable welding process, customized welding solutions and a wide range of application fields.